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Safety Measures for Hydraulic System

Hydraulic System Safety

Hydraulic systems have gained recognition due to their widespread use in agriculture, reducing the need for complex mechanical work and promoting several operations. It lifts plough and changes the position of its components, such as the combined header. It helps in assisting steering and braking. Many machines are available for industrial use, but they also pose a high injury risk for operators.

Using hydraulic services of diamond drilling, Kent will ensure that the operation goes smoothly and with all the safety precautions. Without safety measures, the machine will not work to its full potential. It stores fluid under high pressure, around 2000 pounds per square inch. Also, the liquid remains hot under pressure, exposing workers to hazards such as bruises, cuts and burns. If you are an owner or operator, please pay attention to proper practices and safety procedures. Otherwise, human error and mechanical failures will occur and harm your workers.

The Importance of Safety for Hydraulic System

The safety standards for hydraulic bursting are essential and make a massive difference during the operation. Hydraulic machines involve heavyweight, high-pressure and risky elements. Machine operators are bound to face occupational hazards as they hold the metal machine around the area of impact, resulting in suffering due to improper precautions.

Not adhering to safety standards can fail due to ram dropping suddenly. It can injure somebody as the ram shatters the object completely. It means there is a chance of potential loss of life for anyone near the machine. Not providing adequate safety measures can cause anxiety in operators, and they will be unable to perform the task efficiently.

Maintenance of safety devices is a costly and time-consuming affair. Failing to adhere to safety guidelines will also damage the machine; you must either get it repaired such as a hose repair or replace the piece entirely. With regular maintenance, you can provide a device in good condition to your workers, which will also give your workers peace of mind.

Precautions to Take while Working with Hydraulic System

Follow the User-manual

Manufacturers provide guidelines for the equipment. Please understand it thoroughly before you put it into practice. Please do not add new policies on your own without understanding them or getting trained for them.

Inspect the Machine

Before you begin the operation, check the machine thoroughly. Also, check if the device is producing excessive vibrations or strange noise when the engine is running. You should immediately give it for service if it is making a sound. It will need a proper maintenance plan to maintain the device in operational condition.

Train your Employee

Training of employees will eliminate potential risks in half. It is a common practice for accident prevention, but it is even more critical in the case of hydraulic machines.

Using a hydraulic machine requires specific skills and experience. Operators should also learn troubleshooting and areas of operation for proper safety precautions. Under-experienced and under-trained users may face a higher chance of injury than those who received training.

It is essential to ensure that workers wear all the necessary safety gear, including safety helmets, gloves, uniforms and glasses.

Regular Maintenance

Besides employee training, another important factor is regular maintenance of the machine. Hydraulic presses go through a lot of stress due to high pressure. Over time, it requires regular cleaning or replacement.

A good maintenance plan can reduce the chance of machine breakdown and any safety concerns. Following are the steps to be followed for the maintenance of hydraulic presses :

  • Turn off the equipment while the maintenance is being performed.
  • Ensure that the machine is locked.
  • Examine wear and tear.
  • Cleaning.

Prevent Injury During Hydraulic Operation

We take all the necessary precautions, but accidents can still happen anytime. So you have to ensure your workers are safe in any situation. Ensure you follow the hydraulic safety standards and have a locking system. Not all machines have an installed system, so they do not guarantee a safe operation. Locking the device will bridge this gap. In addition to safety gears provided by manufacturers, the lock system will act as your secondary safety measure.

The rod will require enough space to finish the stroke. Please remember that many machines available in the market do not work in case of a pressure loss. Your system must guarantee a failsafe. Please include the following things to ensure it has a failsafe:

  • Automatic locking
  • Infinite position locking
  • Design simplicity 

Invest in a High-quality Hydraulic Device

Not all hydraulic devices are made equal. Purchase the best hydraulic device for smooth operation. Manufacturers provide customised devices for any hydraulic machine. But you need to know a few points before you go ahead with a customised device :

  • Quantity of locks
  • Cylinder information
  • Length of lock
  • Capacity and ability of the machine
  • Unlock pressure
  • Stroke length
  • Cushioning of a machine and the cushioning

Considering the above points while purchasing the hydraulic device, you will always have the right system for the job. Please remember, the machine should give you confidence regarding your workers’ safety.

Failure of the Hydraulic Device

No matter the size of your hydraulic system, it can still fail. It does not occur often, but one primary reason is that the system might not have been thoroughly checked. It can if you check the device and take care of it.

When we operate a machine, problems are inevitable but remedial measures can be taken to expand the system’s life; it will also help avoid some issues. To find out if the system has failed, you will need some basic knowledge of why the system failed!

  • Oil leaks: These happen due to equipment damage, loose fittings, and fluid contamination. Check the hose fittings, hydraulic lines and ram. Use the correct oil for your machine; otherwise, it will lead to catastrophic failure or chemical hazards, resulting in accidents.
  • Overheating: A range of machine defects can cause overheating. The fluid should remain under 180 degrees of temperature; if it is beyond, it will be degraded sooner.
  • Loss of pressure: Improper use of equipment can potentially put you in danger. Slow pressure builds the pump and releases the valve. The ram will also be dropped without being active.
  • Negligence: Your machine needs proper care and regular inspection. Total machine failure will make the press permanently inoperable and put the workers at risk. Regular maintenance will also save you from potential damage.

If the above points are not considered, the machine will go through any of these failures and cause accidents.

Contact CA Drillers for Controlled Demolition Techniques

Established in 1981, CA Drillers remain a leading diamond drilling and sawing provider in Kent, Surrey, Essex, London, and the UK. Whether a small or significant long-term project, we ensure high-quality controlled demolition with high-grade equipment.

Get in touch with us on 08082583107 or visit our website Our team will be happy to answer your queries.

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